FIBC Filling Solutions for Challenging Environments
Chantland-MHS knows every operation has unique requirements. That's why we offer a wide variety of FIBC bag filling machinery, from basic non-weigh designs to the most advanced semi-automated designs available today. All of our bagging systems incorporate cutting-edge electronic load-cell technology to maintain accuracy, even with bulk materials that vary in density or flow characteristics.
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What Are FIBC Fillers?
FIBC fillers are specialized machines designed to fill and weigh large, flexible containers known as FIBCs (Flexible Intermediate Bulk Containers), also referred to as super sacks, jumbo bags, and tonne bags. These containers are commonly used to store and transport dry bulk materials such as sand, fertilizers, chemicals, grains, plastic pellets, and powders.
FIBC fillers are integral in industries where bulk material handling is required. These systems are designed to efficiently and accurately fill FIBCs to a specific weight, ensuring precise quantities of material are loaded into each container. The fillers use advanced technology to control the flow, dosing, and weighing of materials, guaranteeing that each bag is filled correctly and consistently.
FIBC fillers can range from basic manual models to fully automated systems, depending on the level of precision, speed, and integration required by the application. Whether your operations require a small-scale manual process or a large-scale automated solution, Chantland-MHS provides FIBC filling systems that can handle the diverse challenges of bulk material handling.
Key Features of Chantland-MHS FIBC Filling Systems
Precise Weighing Technology: Our FIBC fillers feature advanced electronic load-cell technology to ensure highly accurate filling and weighing of bulk materials. From light powders to heavy granules, our systems provide precise net and gross weighing for consistent filling results.
- Versatile Filling Options: Whether you're filling super sacks, Gaylord boxes, pro boxes, or drums, Chantland-MHS offers a customizable solution to match your specific material handling needs.
- Flexible Dosing and Feeding: Our systems allow for controlled dosing and consistent material flow from hoppers or silos. Depending on the material properties, we tailor the feeding system to ensure optimal flow and prevent material degradation.
- Advanced Sealing and Bag Handling: Once the FIBC is filled to the required weight, it is automatically sealed using the appropriate method, such as stitching, welding, or adhesive sealing, to secure the contents for transport or storage.
- Automated Workflow: From material dosing to filling, sealing, and transport, Chantland-MHS integrates automation at every step to minimize human intervention, improve efficiency, and reduce errors.
- High Throughput and Efficiency: Designed to handle large volumes, our FIBC fillers maximize throughput while maintaining high precision in weighing and filling. This results in faster production times and improved cost efficiency.
FIBC Filling Process
- Material Dosing: Bulk material is drawn from a storage hopper or silo and fed into the FIBC filling system. Depending on the material’s flowability and density, the system ensures consistent material flow, preventing clogs or inconsistencies.
- Weighing: After dosing, the material is weighed using either a net scale (for pre-filling weight) or a gross scale (during the filling process). This ensures that the correct amount of product is dispensed into each FIBC.
- Filling: The FIBC is automatically positioned at the filling station. The bag is held securely while the material is filled, ensuring even distribution. Once filled, the system seals the bag for storage or transport.
- Transport: After sealing, the filled FIBC is moved along a conveyor to the next stage, whether that’s stacking for storage or preparing for shipment.
Benefits of Our FIBC Filling Systems
- Accuracy and Precision: We offer tailored filling technologies to ensure precise product dosing, even for materials with varying flow properties and bulk densities.
- Customizable Solutions: Whether you need simple, non-weighing systems or fully automated setups, we design and manufacture solutions that align with your operational needs.
- Increased Efficiency: Fully automated and semi-automated models ensure higher throughput and consistent performance, reducing manual labor and operational delays.
- Cost-Effective: Our systems help minimize material waste while optimizing efficiency, ultimately saving your business time and money.
- Scalability and Flexibility: Our FIBC filling systems are designed to grow with your needs. Whether you need to scale up production or adapt to changing materials, our systems can be easily adjusted for future requirements.
Chantland-MHS Leads the Nation in Bulk Handling Equipment
Chantland-MHS has been a leader in the design and manufacture of bulk-handling equipment for over 80 years. Our expertise in FIBC filling systems, combined with a focus on quality, precision, and customer satisfaction, sets us apart as a trusted partner for industries worldwide.
We specialize in creating fully automated and integrated solutions for bulk material handling and transportation, including palletizing equipment, bagging systems, and conveyor belt solutions. Our experience in custom-engineered systems ensures that every project is handled with the attention to detail and efficiency your operations demand.